A Firefly to Rebuild- Part 1 Ripping it Apart.

Beginnings

I had rebuilt 2 wooden Wayfarers years ago, we raced one number 662 at a world championships in Hayling Island in 1993 and cruised it up the west coast of Scotland. The other came from a shingle beach at Bexhill on Sea, we kept it for a while and then sold it to friends who sailed it at Bala. Eventually that boat turned up at our sailing club Port Dinorwic, bought by John Jones a master craftsman boat builder.

Both were sapelee decked and very pretty boats. 

Adrian Stoggal, sometime Olympic race officer and whose daughter Ella sails a renovated firefly was  renovating another old Firefly with Neil Marsden in his workshop in Garstang, near Preston. Stog kept pesterimg me about rebuilding one and kept sending me boats worth renovating.

Eventually, through Fiona Tylecote, [ thanks Fiona!], I was pointed towards a boat in Torpoint, about as far from home as I could get from Caernarfon in North Wales.

The boat  number 2762, built in 1961 measured 7th November and delivered to UCL London on the 16th November 1961. It was mainly used for team racing. Hence the various holes.

Rob Austin from Torpoint had converted the boat to a Mk3 in 2012. It was a good job if on the heavy side and sadly the weather had taken its toll on her recently.

I was encouraged to do a Mk4 conversion on the boat. 

So one Friday night in  March 2022 I drove the 180 miles to Cardiff to run some Optimist training towing my Laser trailer behind.

On Saturday morning, before I started the training I noticed that both tyres were flat! Then there was a scramble to to get some parents to try to find me a replacement wheel as my spare was the wrong size. 

Unfortunately no luck, one tyre stayed inflated and the other gradually went down. I could have bought a tyre inflator but didn't think that far ahead.

On Sunday after the day finished I drove out of Cardiff and over the Severn Bridge for the 160 mile journey to Plymouth. About 9 miles from Torpoint there was a garage and I should have checked the tyres but didn't.

9 miles further on after going down some tortuous lanes I arrived  at St John, where the boat was located.

It was 1900, pitch black and the owners weren't in. The next door neighbours were helpful and had a torch.  

Oh and one of the tyres was still ok and the other was pretty flat.  the neighbours didn't have a foot pump so I  loaded the boat in the dark countryside, and took the risk of  driving 9 miles back to the garage.  Fortunately I got to the garage, inflated the tyre and then drove to Weymouth where I was doing some coaching for 2 days. 

The following morning the tyre was flat again and after a lot of faff I was pointed to a local garage, who kindly replaced the inner tub- problem solved.

After the 2 days  in Weymouth, it was a long 340 mile drive back home to Caernarfon, and the boat made it.


Hammer, Saw, Chisel,Angle Grinder and Oscillator

The boat had had a previous renovation to a Mk3 in 2012 by Rob Austin of Torpoint. It was a good job, with a new deck buoyancy tanks and some significant hull repairs.

The plan was to convert it to a MK4. - Basically the boat had to be ripped apart just leaving the shell and on and off this was about 8 days or even 10 days work.


Ripping the woodwork out.


Almost felt like I had done a lot here, barely scratched the surface and those floor stiffeners took a lot of removing.



At some time in the past the boat had lived in Lymington.

Deck removed revealed the old jib halliard adjuster revealed. 

These discs were great for cleaning off the inside of the hull.
The inside nearly finished only another day to go.

Centre board case removed but left the mast step in place.

It took 2 days to remove the paint, a very sharp scraper and a heat gun and top tip listened to an audio book.

There are many holes to fill with epoxy, lots around the shroud plates. 

The only real rot to sort out was in the stern, the transom was going to be removed and new veneers fitted before the new transom was going to be fitted.
There were 2 existing large repairs which had been done well but needed further treatment.

Using the old transom to help position the new veneers 


New veneers

New transom - I went for 16mm laminated plywood sapelee faced.
I used the table router to rout an inside lip on the transom.   





A jig to hold the epoxied transom in.


Some small patches

I used the trimmer router to remove the residue from the aft buoyancy tank which was really difficult to remove any other way.
Slightly bigger patches
Stitching the bigger patches










  

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